Factory & Manufacturing

Factory & Production Capacity
Vertical towel manufacturing under one roof — from yarn preparation to finished export cartons.
Factory Footprint
40,000 square meters of production space covering weaving, dyeing, finishing, cutting, sewing, embroidery, and packing workshops.
Production Lines
6 weaving and knitting lines plus 4 sewing and embroidery lines, capable of running cotton, microfiber, and blended yarn programs.
Annual Capacity
130 million finished towels per year across bath, hand, face, beach, hotel, gym, and promotional towel categories.
Lead Time
Sample 7–10 days for most specifications. Bulk production 25–40 days depending on order volume and customization.
Certifications & Compliance
Independent laboratory and audit certifications help our buyers pass destination market compliance checks.
Quality Control Process
Six inspection checkpoints on every bulk order, with full traceability from yarn lot to carton.
Yarn & Fabric Inspection
Incoming yarn and greige fabric verified for count, twist, strength, color base, and contamination before production release.
In-Line Weaving / Knitting
Loom operators monitor GSM, width, selvage, and surface defects at set intervals during weaving or knitting.
Dyeing & Finishing
Color matching against approved lab-dip under controlled light booth, plus shrinkage and absorbency tests after finishing.
Cutting & Sewing
Garment cut, hemming, label placement, and embroidery alignment checked piece-by-piece at the sewing line.
Final Inspection
AQL 2.5 / 4.0 sampling on finished towels for size, weight, color, hand feel, and packaging conformity per buyer protocol.
Carton & Loading
Carton marking, polybag, and container loading supervised against purchase order and shipping marks before sealing.
OEM / ODM Order Workflow
A repeatable eight-step process from inquiry to shipment — designed for cross-border B2B buyers.
Step 1
Inquiry — share target product, GSM, size, material, quantity, and customization requirements.
Step 2
Quotation — receive itemized price with material, size, color, logo, packaging, and shipping cost breakdown.
Step 3
Sampling — pre-production sample prepared and shipped by courier for buyer approval.
Step 4
Confirmation — sign off on sample, lab-dip, packaging, and trade terms (FOB / CIF / DDP).
Step 5
Bulk Production — production scheduled with in-line QC checkpoints and weekly buyer updates.
Step 6
Pre-Shipment Inspection — buyer-side or third-party inspection on finished goods before booking.
Step 7
Logistics — export documents, container booking, and tracking arranged via nominated forwarder.
Step 8
After-Sales — claim handling, repeat order planning, and inventory restocking support.
Industries & Buyer Types We Serve
Buyers across retail, hospitality, ecommerce, promotion, and brand channels source from LIXIAN SHAOHUA.
Hospitality & Hotels
Hotel chains, resorts, serviced apartments, and spa centers running bath, hand, face, pool, and gym towel programs.
Retail & Brand
Department store private labels, boutique brands, supermarkets, and home textile retailers selling consumer towel lines.
Ecommerce & DTC
Amazon FBA sellers, Shopify merchants, and DTC founders shipping branded towels to U.S., EU, GCC, and APAC consumers.
Wholesale & Distribution
Importers, regional distributors, and wholesale clubs buying multi-SKU towel ranges for re-sale to B2B accounts.
Promotional & Corporate
Corporate gifts, agency promotions, sports events, and giveaway campaigns with logo embroidery or printed bands.
Gyms, Sports & Travel
Fitness centers, sports clubs, yoga studios, airlines, and travel operators needing quick-dry microfiber towel sets.
Why B2B Buyers Choose LIXIAN SHAOHUA
Three structural advantages we hear repeatedly from repeat wholesale customers.
Single-Site Vertical Integration
Weaving, dyeing, finishing, cutting, sewing, embroidery, and packing all happen on one 40,000 m² site — fewer handoffs, faster lead times, easier accountability.
B2B-First Engineering
Pricing, packaging, documentation, and MOQ policies are designed for wholesale buyers, not retail shoppers.
Repeat-Buyer Track Record
Hotel chains, retail brands, ecommerce sellers, and promotional agencies order from us across multiple seasons and SKUs.
Product Manufacturing Process
Manufacturing at a Glance
Core manufacturing figuresFrequently Asked Questions
Everything buyers ask about our factory, production, and OEM service.
Where is your factory located?
Our factory is located in Lixian County, Baoding, Hebei Province, China — about 150 km southwest of Beijing. The facility is 40,000 m² with 6 weaving lines and 4 sewing/embroidery lines on-site, giving us full vertical integration from yarn to finished product.
What is your minimum order quantity (MOQ)?
For stock colors and standard sizes, the MOQ is 100 pieces per color — friendly for small businesses, sample programs, and test orders. For custom colors, custom logos, or custom sizes, MOQ varies by complexity — typically 500 pieces for logo printing, 1,000 pieces for custom dye lots. Contact our sales team for a specific quote.
Do you provide samples before bulk order?
Yes. Sample lead time is 7–10 days for most specifications. We can send samples by DHL, FedEx, or TNT with buyer paying shipping cost. Custom samples with logo or custom size usually take 10–14 days.
What certifications do you have?
LIXIAN SHAOHUA is certified by OEKO-TEX Standard 100 (safe for direct skin contact, Class I available for baby products), GOTS (Global Organic Textile Standard), BSCI (Business Social Compliance Initiative), Sedex SMETA (4-pillar ethical audit), ISO 9001:2015 (quality management), FDA-CPSIA (US consumer product safety), and FSC (responsible forest packaging).
What is your production lead time?
Standard bulk production is 25–35 days after deposit, depending on order quantity and customization complexity. For urgent orders we can prioritize in the production schedule — discuss with sales. Shipping time depends on destination: 7–10 days to most Asian ports, 20–30 days to North America/Europe by sea, 5–7 days by air.
Do you offer OEM and ODM services?
Yes, we offer both. OEM (Original Equipment Manufacturing) — produce to your exact specifications using your design. ODM (Original Design Manufacturing) — our in-house design team creates the product from your concept, and we handle the entire production. Both options include custom logo application (woven label, embroidery, printing, or jacquard weave-in), custom GSM, custom size, custom color (Pantone matching), and custom packaging.
Can I visit your factory in person?
Yes, we welcome buyers to inspect our 40,000 m² facility in Li County, Baoding, Hebei. We are about 1.5–2 hours by car from Beijing Daxing International Airport, and we can arrange pickup. Please schedule at least 3 business days in advance via WhatsApp or email so we can prepare samples and assign a sales engineer to walk the production lines with you.
How many production lines do you have?
Our facility operates 6 weaving lines (rapier looms for cotton, warp-knit for microfiber) and 4 separate sewing/embroidery lines (Juki industrial machines + Tajima embroidery machines). Annual production capacity is 130 million pieces across bath towels, beach towels, kitchen cloths, microfiber car towels, and specialty items.
Do you have in-house quality control?
Yes. Every order goes through a 5-stage QC process: (1) incoming yarn inspection, (2) in-line GSM and width checks during weaving, (3) pre-finishing inspection, (4) AQL 2.5 sampling inspection on finished goods, (5) pre-shipment container loading inspection. We can share QC photos, lab test reports, and inline production videos on request.
Can you handle private label and custom packaging?
Yes. Private label options include woven labels, printed labels, cardboard belly bands, polybag with custom print, custom gift boxes, and master carton markings. We also support retail-ready packaging (EAN barcodes, retail tags, shelf-ready cartons) for brands selling on Amazon, retail chains, or supermarkets. MOQ for custom packaging usually starts at 1,000 pieces.
Ready to discuss your towel sourcing?
Send us your specifications — material, size, GSM, target price — and we'll respond within one business day.